Process Engineering Department
Development, analysis, and optimization of process designs for EPC projects
Department Overview
The Process Engineering Department is responsible for the development, analysis, and optimization of process designs throughout all phases of EPC projects. We play a key role in defining process configurations, ensuring safety, operability, efficiency, and compliance with international standards and Client requirements.
Our expertise spans from initial conceptual design to detailed engineering, providing comprehensive process solutions for oil, gas, petrochemical, and industrial facilities.
Core Responsibilities
Process Design & Development
- Preparation and development of Process Flow Diagrams (PFDs)
- Development of Piping and Instrumentation Diagrams (P&IDs)
- Heat and Material Balance (H&MB) calculations
- Process descriptions for oil, gas, petrochemical, and industrial facilities
Simulation & Hydraulic Analysis
- Steady-state and dynamic process simulations using industry-standard software
- Validation of design assumptions and optimization of operating conditions
- Support for equipment sizing, line sizing, and relief system design
Equipment & Package Engineering Support
- Process sizing, selection, and datasheet preparation for static and rotating equipment
- Engineering support for packages and process units
- Close coordination with vendors for technical evaluation and data review
Process Safety & Studies
- Participation in and leadership of HAZID (Hazard Identification) studies
- Conducting HAZOP (Hazard and Operability) reviews
- Operability reviews to ensure safe and reliable plant operation
- Compliance with applicable codes and standards for process safety
Utility & Offsite Systems Design
- Design and integration of process utility systemsSteam systemsFuel gas systemsCooling water systemsCompressed air systemsNitrogen systems
- Design of offsite facilities integration with main process units
Interdisciplinary Coordination
- Close collaboration with piping, instrumentation, and electrical disciplines
- Coordination with civil and layout engineering teams
- Ensuring consistency between process documents and detailed engineering deliverables
Engineering Documentation
- Preparation and verification of process specifications
- Development of process philosophies and operating manuals
- Preparation of control narratives and process descriptions
- Creation of equipment and line lists
- Technical inputs required for procurement and construction phases
Software & Tools
Process Simulation
- Aspen HYSYS
- Aspen Plus
- PRO/II
Hydraulic Analysis
- AFT Fathom
- AFT Arrow
- Pipe-Flo
Design & Documentation
- SmartPlant P&ID
- AutoCAD Plant 3D
- Microsoft Office Suite
Our Engineering Process
Process Simulation & Analysis
Advanced process simulation using industry-standard software for design validation and optimization
Safety Analysis & HAZOP Studies
Comprehensive process safety studies ensuring plant reliability and compliance with international standards
Key Deliverables
| DELIVERABLE | DESCRIPTION |
|---|---|
| Process Flow Diagrams (PFDs) | Detailed process flow diagrams showing major equipment and process streams |
| Piping & Instrumentation Diagrams (P&IDs) | Comprehensive piping and instrumentation diagrams for detailed engineering |
| Heat & Material Balance | Detailed mass and energy balance calculations |
| Process Equipment Datasheets | Technical specifications for process equipment |
| Process Descriptions & Philosophies | Detailed process descriptions and operating philosophies |
| HAZOP/HAZID Reports | Process safety study reports and risk assessments |
Industries Served
Oil & Gas
Upstream, midstream, and downstream facilities
Petrochemical
Chemical and petrochemical processing plants
Industrial
Manufacturing and industrial process facilities
Energy
Power generation and energy facilities
Need Process Engineering Expertise?
Our certified process engineers are ready to optimize your plant design for maximum efficiency, safety, and compliance